LOCK ASSEMBLIES
 
 

Transmission of high torques & axial loads

Using several locking assemblies in series high torques & axial loads can be transmitted.

 

Transmission of high peripheral forces

Several GSN 7012 locking assembles can be used in series, the transmissible torques and axial loads are added.

 

Economics & simple manufacture

Key & keyway machining costs are reduced.

 

Infinitely adjustable

Bosses and hubs can therefore be located and locked at any point of the shaft.

 

Unlimited application range

GSN 7012 lockin assembles are most suitable for securing all types of bosses and hubs on shaft and axles they efficiently replace shrink fits, key and polygon connections, splined shafts etc. These locking assembles are used for the connection of gearwheels, cahin sprockets, cams, cam plates, belt pulleys, brake drums, flywheels, couplings and clutches, shaft mounted gearing, flanges, track wheels, impellers, ship and aircraft propellers etc.

 

Perfect true running

Forming a frictional lock connection, GSN 7012 locking assembles have absolutely no play.

 

High fatigue strength under alternating torsional stress

Neither shaft nor hub have keyways. Thus notch effect is minimized and a high polar section modulus is at the disposal of the designer.

 

Easy mounting :

Mounting is easy, machining or fitting work is not required.

 

East removal :

Release the locking screws, and the GSN 7012 lacking assembles can be removed.

 

Freedom from wear :

Having no moving parts, GSN 7012 locking assembles can be fightened and released as often as required.


Locking
Assemblies
Dimensions
Transmissible Torques Axial Forces Weight
d x D
mm
L i
mm
L1 T
Nm
Fax
kN
kg

20x47

22x47

24x50

25x50

28x55

30x55

32x60

35x60

38x65

40x65

42x75

45x75

48x80

50x80

55x85

60x90

65x95

70x110

75x115

80x120

85x125

90x130

95x135

100x145

110x155

120x165

130x160

140x190

150x200

160x210

170x225

180x235

190x250

200x260

220x285

240x305

260x325

280x355

300x375

320x405

20

20

20

20

20

20

20

20

20

20

24

24

24

24

24

24

24

28

28

28

28

28

28

33

33

33

38

38

38

38

44

44

52

52

56

56

56

66

66

78

 

17

17

17

17

17

17

17

17

17

17

20

20

20

20

20

20

20

24

24

24

24

24

24

26

26

26

34

34

34

34

38

38

46

46

50

50

50

60

60

72

27.5

27.5

27.5

27.5

27.5

27.5

27.5

27.5

27.5

27.5

33.5

33.5

33.5

33.5

33.5

33.5

33.5

39.5

39.5

39.5

39.5

39.5

39.5

47

47

47

52

52

52

52

60

60

68

68

74

74

74

86.5

86.5

100.5

 

270

300

360

380

470

500

630

700

870

920

1500

1650

1700

1770

2270

2470

3040

4600

4900

5200

6300

6600

7800

9600

10500

13100

17600

20900

24200

28000

32800

37800

46500

52500

68000

85500

104000

128000

153000

210000

27

27

30

30

33

33

40

40

46

46

72

72

71

71

83

83

93

132

131

131

148

147

167

192

191

218

272

196

324

350

386

420

490

525

620

715

800

915

1020

1310

0.24

0.23

0.26

0.25

0.3

0.29

0.34

0.32

0.36

0.34

0.6

0.57

0.62

0.6

0.63

0.69

0.73

1.26

1.33

1.4

1.49

1.53

1.62

2.01

2.15

2.35

3.51

3.85

4.07

4.3

5.78

6.05

8.25

8.65

11.22

12.2

13.2

19.2

20.5

29.6

 

Locking
Assemblies
Dimensions
Transmissible Torques Axial Forces Weight
d x D
mm
L i
mm
L1 T
Nm
Fax
kN
kg

340x425

360x455

380x475

400x495

420x515

440x545

460x565

480x585

500x605

520x630

540x650

560x670

580x690

600x710

620x730

640x750

660x770

680x790

700x810

720x830

740x850

760x870

780x890

800x910

820x930

840x950

860x970

880x990

900x1010

920x1030

940x1050

960x1070

960x1090

1000x1110

 

78

90

90

90

90

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

102

 

72

84

84

84

84

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

96

 

 

100.5

116

116

116

116

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

130

 

224000

294000

308000

322000

374000

455000

470000

515000

560000

600000

630000

660000

735000

775000

825000

865000

925000

956000

1030000

1070000

1140000

1210000

1250000

1300000

1370000

1450000

1520000

1590000

1650000

1710000

1790000

1870000

1940000

2000000

1310

1630

1620

1610

1780

2060

2040

2160

2240

3220

2340

2440

2540

2580

2660

2700

2800

2840

2960

2980

3080

3180

3220

3260

3340

3460

3540

3620

3560

3720

3820

3900

3960

4000

31.1

42.2

44

46

50

64.5

67.4

71

72.6

80

82

85

88

91

93

96

99

102

104

107

110

113

116

118

121

124

127

129

132

135

138

140

143

145


       

FITS, SURFACES

GSN 7012 locking assembles can bridge relatively large clearances without significant losses. All clearances between k-11 and h-11 resp. N11 and H11 are possible. However the difference between both deviation of normal dimensions should not exceed It 9 (with regard to d).

The running accuracy depends exclusively on the fit between shaft and hub bored as the claiming element has no centering effect/

The mean peak to valley height R on the pressure surfaces of shaft and hub should be Rs.5.16pm

       

INSTALLATION

Since the force is transmitted by contact pressure and friction between functional surfaces, condition of contact surfaces and proper tightening of the locking screws are of great importance (see point 1)

 

  1. All contact surfaces including screw threads and screw head bearing surface, must be clean and slightly oiled. In this condition, the shaft, hub and Locking Assemblies are to be assembled.
  2. Tighten locking screws lightly and along hub.
  3. Tighten screws evenly in diametrically opposite sequence and do this in two or three stages up to the indicated tightening torque (T)
  4. Re check lightening torque by applying it to all screws all the way around, when no screw will turn any more, the assembly is completed.

 

 

REMOVAL

  1. Loosen locking screws in several stages and in diametrically opposite sequence
  2. Now the loosened connection can be readjusted or dis-assembled.

If necessary, the front and rear thrust ring are to be dis-assembled as shown in fig 2 & 3 The removal threads have only 3-5 threads and are not suitable for high pulling forces. They are to be used only for removal of the Locking Assembly by means of pull out bolts.

Used Locking Assembles have to be cleaned and slightly oiled prior to installation and assembled according to fig 1 The special marked screws are to be fitted with a washer and placed in the holes of front thrust ring which have the pull out threads (d).


Important
1. Locking screws must be sufficiently oiled. Do not use oils containing Moly

2.Do not interchange components of two Locking Assemblies.

 


Tightening Torques for Bolts
d2 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24
T (Nm) 14 35 70 125 190 295 405 580 780 1000
10.1 25.3 51 91 138 214 293 420 564 723
d2 M8 M10 M12 M14 M16 M20 M22 M24 M27 M30

 

d x D L f Transmissible Torque(Nm) Nos x S912.9) Moment of Tension (Nm)
50x90 56 51 3600 12 M8X50 41
60x100 62 56 5700 12 M10X55 83
70x120 62 56 3820 15 M10X55 83
80x130 62 56 11560 12 M12X55 145
90x140 62 56 12890 12 M12X55 145
100x160 80 74 19630 12 M14X70 230
110x170 80 74 22350 15 M14X70 230
120x180 80 74 28790 15 M14X70 230
130x190 80 74 30970 15 M14X70 230
140x200 80 74 39930 18 M14X70 230
150x210 80 74 42560 18 M14X70 230
160x230 94 88 63630 18 M16X80 355
170x240 94 88 67590 18 M16X80 355
180x250 94 88 83370 20 M16X80 355
190x260 94 8 87530 20 M16X80 355
200x270 94 8 104570 24 M16X80 355
220x300 116 110 212900 24 M18X100 485
240x320 116 110 151500 24 M18X100 485
260x340 116 110 185450 27 M18X100 485

Other sizes on request.
Dimensions/Design subject to modifications.
All Dimensions are in m.m.

dxD L f T
mm
S
20x47 20.5 17.5 255 M 6x18
22x47 20.5 17.5 285 M 6x18
24x50 20.5 17.5 350 M 6x18
25x50 20.5 17.5 375 M 6x18
28x55 20.5 17.5 460 M 6x18
30x55 20.5 17.5 485 M 6x18
32x60 20.5 17.5 625 M 6x18
35x60 20.5 17.5 690 M 6x18
38x65 20.5 17.5 860 M 6x18
40x65 20.5 17.5 915 M 6x18
42x75 24.5 20.5 1490 M 8x20
45x75 24.5 20.5 1595 M 8x20
48x80 24.5 20.5 1690 M 8x20
50x80 24.5 20.5 1760 M 8x20
55x85 24.5 20.5 2260 M 8x20
60x90 24.5 20.5 2450 M 8x20
65x95 24.5 20.5 3025 M 8x20
70x110 28.5 24.5 4590 M 10x25
75x115 28.5 24.5 4885 M 10 x25

Other sizes on request.
Dimensions/Design subject to modifications.
All Dimensions are in m.m.



d x D
mm
L
mm
i
mm
T
mm
d1 D1
10x13 4.5 3.7 7 10.1 12.9
12x15 4.5 3.7 10 12.1 14.9
13x16 4.5 3.7 12.0 13.1 15.9
14x18 6.3 5.3 20.0 14.1 17.9
15x19 6.3 5.3 22.0 15.1 18.9
16x20 6.3 5.3 25.0 16.1 19.9
18x22 6.3 5.3 32.0 18.1 21.9
19x24 6.3 5.3 36 19.2 23.8
20x25 6.3 5.3 40 20.2 24.8
22x26 6.3 5.3 48 22.2 25.8
24x28 6.3 5.3 58 24.2 27.8
25x30 6.3 5.3 62 25.2 29.8
28x32 6.3 5.3 78 28.2 31.8
30x35 6.3 5.3 90 30.2 34.8
32x36 6.3 5.3 102 32.2 35.8
35x40 7 6 138 35.2 39.8
36x42 7 6 147 36.2 41.8
38x44 7 6 163 38.2 43.8
40x45 8 6.6 199 40.2 44.8
42x48 8 6.6 219 42.2 47.8

Other sizes on request.
Dimensions/Design subject to modifications.
All Dimensions are in m.m.



Locking Assembly Dimensions Transmissible Torque Surface Locking Scerws 12.9

d x D
mm

L
mm
i
mm
L1
mm
Nm Shaft
p
N/mm
Hub
p
N/mm
Size dG TA
Nm

100x145

110x155

120x165

130x180

140x190

150x200

160x210

170x225

180x235

190x250

66

66

66

75

74

74

74

81

81

94

60

60

60

68

68

68

68

75

75

88

77

77

77

86

86

86

86

95

95

108

14000

15850

20750

28100

36300

39000

48500

61000

64100

75200

192

175

192

192

214

200

219

215

208

178

132

123

139

139

157

150

167

162

155

135

M12X55

M12X55

M12X55

M12X60

M12X60

M12X60

M12X60

M14X65

M14X65

M14X65

145

145

145

145

145

145

145

230

230

230

Other sizes on request.
Dimensions/Design subject to modifications.
All Dimensions are in m.m.

 

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